The innovative technological solutions we use guarantee repeatability of the production cycle parameters within the high batch production. Machines are equipped with heating and cooling devices, also with real-time control and optimisation systems. They allow tracking of changes of particular parameters of the process, allowing early detection of possible deviations from the initially set parameters and their immediate removal in order to maintain the highest quality of the products.
Castings are made on high-pressure machines with hot- and cold-chambers, environmentally friendly and energy efficient, of the Green Line and Green World series. The machines are equipped with a modern vacuum system – by a Swiss company, Fondarex – with innovative control capabilities. This solution improves filling the chambers and reduces the surface roughness of the products. The amount of production waste is also reduced, which is equivalent to better quality of manufactured products.
Aluminium alloys, which are light and resistant to high temperatures, are produced on specialised machines made by Colosio and Frech. Precise zinc alloys are characterised by high resistance and perfect machining and finishing properties.
Saga Poland has a broad range of possibilities in terms of aluminium profiles processing. Cutting-edge machinery stock allows:
Additionally, in cooperation with our trusted suppliers, we provide anodising of our profiles.
In the process, we use means and measures to support the processing, what ensures smoothing the sharp edges of the elements, a removal of imperfections, and a proper cleaning before painting, varnishing or corrosion-preventive coating.
Automatic and semi-automatic tools designed and manufactured in our Tooling Department belonging to the Luma Automation group.
In Saga Poland, we have a cutting-edge, fully-automated line for cataphoretic painting with the option of adjusting the coating thickness parameters. The coating’s durability is confirmed by salt chamber tests. Cataphoresis is based on modern technology BASF. The size of bathtubs allows painting elements with maximum dimensions of: 2000mm x 650mm x 850mm. Our colour is RAL 9005 and the coating thickness we offer ranges from 10 to 25µm.
The main advantages of the anodic coating:
Our process includes:
Saga Poland is a precision foundry and a cutting-edge production plant which is constantly broadening its offer as it grows and develops.
For many years, we have been a trusted, reliable and highly valued worldwide partner for automotive companies. We provide high precision and dimensional repeatability of products. We take care for details at every stage of the production process, we develop and grow, we invest into new technologies. We meet the highest standards and observe safety rules applicable at the automotive industry leaders.
